The complete low embodied carbon building envelope, uniquely designed, fully guaranteed.

Outset. Not Offset
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Steel Reborn®

We do not engage in the balancing allocation of emission reduction or offsetting activities as a solution to achieve Net Zero, we believe this needs to be tackled from the outset. Outset not Offset.

The use of Electric Arc Furnace (EAF) technology in the manufacture of steel utilises scrap steel combined with heat generated from an electric arc between electrodes. This method of manufacturing steel can remove up to 99.9% of the carbon emissions typically generated during production, turning waste material into new material. In essence, it is Steel Reborn®.

Our Steel Reborn® product range is the cornerstone of the Protex® Voyage System.

Protex Voyage System®is designed to be different.

The Protex Voyage System offers an EAF based alternative for both the internal and external profiled sheets which can significantly reduce the embodied carbon within a project.

Our deep-rooted partnerships with the world’s leading mills enables us to ensure we have the most advanced external finishes range available on the market to satisfy your low embodied carbon building envelope needs.

Mission XP40R®
GreenCoat®
by SSAB
GreenCoat® Pural BT Zero

Mission XP40R® is the latest upgrade within our Steel Reborn® range. XP40R® utilises Electric Arc Furnace Technology within the manufacture of the substrate to reduce the GWP figure for the product by 60%. The performance and specification of the recycled steel substrate remains identical to the typical blast furnace steel used within the standard XP40® product along with an identical coating specification. To ensure XP40R® is controlled through the life of the project, the external embossment has been updated to include the new Steel Reborn® R logo.

Our collaboration with SSAB Swedish Steel began over a decade ago, initially with SSAB Dobel as a key supplier of polyesters and plastisol products in the UK market. SSAB subsequently rebranded their coated products for the building envelope into the GreenCoat® range, marking a significant shift away from plastisol-based products towards more sustainable paint systems. Utilising a substantial portion of Swedish rapeseed oil instead of fossil oil, their patented Bio-based Technology (BT) coating represents a pioneering solution in the market, tailored for exterior building applications including roof and wall systems.

Our enduring partnership with SSAB has positioned Firth Steels as the UK’s exclusive metal building envelope supplier of SSAB Zero. SSAB Zero denotes steel manufactured from 100% recycled steel, produced using Electric Arc Furnaces (EAF) powered 100% by renewable energy sources. The scope 1 & 2 emissions for the steel substrate are reduced to world leading 0kgCO2e. The painting/coating process for GreenCoat® Pural BT is expected to add a maximum of 800kgCO2e/tonne, representing a reduction of over 70% from UK norms. Ongoing development is pushing the boundaries to reduce this further.

We work with industry leading partners to create a site assembled system from a catalogue of verified, tested and approved components.

Our carefully curated directory of Protex® Voyage approved suppliers.

Choose your system

Each component within the system can be uniquely specified to suit the individual projects requirements. Sustainability, fire, thermal and acoustic performance combined with a buildings use, location and surrounding environment will all impact the projects design requirements.

We take safety very seriously.

The Protex® Voyage Systems have been tested and certified by world leading testing houses including Warrington Fire, BRE Global and to Loss Prevention Certification Board (LPCB). The internationally respected Loss Prevention Standards known as LPS gives confidence that the systems comply with the LPC Design guide for the external fire protection of buildings.

Together we can go so far.

The integration of industry leading suppliers into the Protex® family has enabled the creation of the Protex® Approved Scheme. With the combined expertise, customer service, and specialist products and manufacturing capabilities, Protex® Approved aims to provide a solution for every building envelope.

Approved through constant assessment and accreditation.

Siemens Train Manufacturing Facility

Client:
Siemens Mobility
Architect:
AHR Architects Ltd
Contractor:
GMI Construction
Location:
Goole
Floor area:
250,000 sq ft

Phase 1 of Siemens Mobility state-of-the-art train manufacturing site incorporated both a brand new train manufacturing plant and also supply chain rail village in Goole, East Yorkshire.

New Piccadilly line tube and future main line trains are to be built on Humberside with future plans to provide rolling stock for HS2. The scale to accommodate a large facility and, crucially, ready access to the skilled workforce needed to build and operate the factory – these are two decisive reasons why Siemens chose Goole in East Yorkshire as the site for a new rail factory.

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Net World Sports HQ

Client:
Net World Sports
Architect:
C4 Architects
Contractor:
Portal Construction NW Ltd
Location:
Wrexham
Floor area:
411,000 sq ft

The vison of Net World Sports to create a world class, modern workplace that looks great and can accommodate the rapid growth and ambitions of the business, has been achieved with the creation of the new HQ.

Coming from humble beginnings, the new 411,000 sq ft manufacturing, warehouse and office has been built just over a mile from the current site in Wrexham offering an onsite restaurant, bar, running track, tennis court, football pitch and gym.

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Helicopter Manufacturer Hub

Client:
Leonardo Helicopters
Architect:
UMC Architects
Contractor:
GMI Construction
Location:
Yeovil
Floor area:
215,000 sq ft

The new logistics hub will help support Leonardo Helicopters’ global fleet through the warehousing of components and tooling in this state-of-the-art facility. The project enabled the consolidation of eight existing warehouses into one all-encompassing logistics hub.

Sustainability is at the heart of this development with its high-end technologies. The brand new hub will be equipped with rainwater harvesting tanks for brown water services, LED lighting throughout the facility and a heat recovery system that will be used in the main warehouse to complement the modern office temperature control system.

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Exeter Logistic Park

Client:
Amazon / DHL / Forgeway
Architect:
AJA Architects
Contractor:
ISG Construction Ltd
Location:
Exeter
Floor area:
173,500 sq ft

Exeter Logistics Park is located off the M5 close to Exeter Airport. Phase 1 consists of a distribution unit for Amazon of 90,000 sq ft, a 55,000 sq ft parcel distribution centre with integral office space on behalf of an end user and 28,500 sq ft unit developed for Forgeway.

Each unit has been designed to offer a BREEAM ‘Very Good’ rating, Net Carbon Zero and the inclusion of Photovoltaic Panels within the roof design. The inclusion of Water & Daylight saving control, Electric Vehicle Charging and an EPC A Rating have looked to future-proof the site.

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Hillthorn Business Park

Client:
Legal & General Investment, Sunderland City Council
Architect:
Hale Architecture Ltd
Contractor:
GMI Construction
Location:
Exeter
Floor area:
600,000 sq ft

Designed to support the needs of industrial, advanced manufacturing, storage and distribution businesses in the area and aid economic growth, the £60million development site will complement the International Advanced Manufacturing Park and Turbine Business Park.

The 600,000 sq ft development, incorporating sustainable building technology is the North East’s largest speculative industrial scheme in over a decade. The first phase of the £60m Sunderland development has brought 1,600 jobs to the North East.

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BMW MINI Manufacturing Plant

Client:
BMW Mini
Architect:
BCR Infinity Architects
Contractor:
Glencar Construction
Location:
Oxford
Floor area:
50,000 sq ft

BMW, the German car manufacturer combined with investment through the Government Automotive Transformation Fund has invested hundreds of millions of pounds into the BMW MINI Oxford plant, securing future production of the iconic MINI in Britain.

The plant plays a key role in BMW Group’s global production network, producing for both BMW and MINI, including engines for some of the latest plug- in hybrid vehicles. More than one finished engine leaves the production line every minute, and more than a million components are machined at the plant each year.

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